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How to easily eliminate overvoltage by using a protection circuit
Date:October 23, 2025    Views:208

Abstract
   In many applications, preventing overvoltage is of vital importance. This article will explain how to use protection circuits to eliminate overvoltage.
Introduction
    For instance, in a power distribution system, the rapid disconnection of high loads may lead to overvoltage. To protect other loads connected to the same power supply, it is recommended to take surge protection measures. Figure 1 shows the layout of a protection circuit, with LT4363 used at the front end of the electronic circuit to be protected. This example is derived from an industrial application with a rated power supply voltage of 24V.

Figure 1. A simple illustration of a surge protection circuit used to intercept voltage surges.
    Under normal circumstances, when overvoltage occurs, the protected electronic equipment should remain in continuous operation. This requires that the protection circuit enable the circuit breaker (Q1 in Figure 1) to operate within a linear range. During the period of overvoltage, the MOSFET neither turns off completely nor conducts completely, but remains in a partially conducting state. In this working state, its function is like a resistor, and overvoltage will cause a voltage drop across it. Therefore, the energy contained in the elevated voltage will be converted into heat in MOSFET Q1. Depending on the type of MOSFET selected, it can only withstand this heat for a certain period of time and will then be damaged due to overheating.

Figure 2. Typical SOA curve of MOSFET.
    Figure 2 shows the typical safe operating area (SOA) curve of the MOSFET. The SOA curve defines the magnitude of the current that a device can carry under different voltage drops and the duration for which it can continuously carry that current. If a larger current is desired to flow through the MOSFET for a long time, a MOSFET with a wider SOA range must be selected. The larger the scope of SOA, the larger the size of the MOSFET will be. This will also increase the cost of components.
    To optimize the component size, MOSFETs as small as possible are usually selected and their safe operation is ensured. This means that the selected MOSFET should neither be too large in size nor make full use of most of its SOA range in practical applications. For this reason, the controller IC must be capable of precisely identifying the working status to determine whether the operation of the MOSFET is within the safe range of the SOA. However, many controller ics merely measure the current flowing through the MOSFET. It would be even better if the voltage drop across the MOSFET could also be understood.

Figure 3. In LT4363, the timing capacitor is charged based on the drain-source voltage to achieve a quasi-simulation of the SOA curve.
    The LT4363 surge protection device not only takes into account the current magnitude flowing through the MOSFET, but also the voltage applied between the source and the drain. In this way, MOSFETs can operate more safely in linear mode, and perhaps smaller-sized MOSFETs can be selected, thereby reducing system costs.
    The working principle of this protection mechanism is to charge the timing capacitor on the TMR pin in Figure 1 based on the measured current and voltage drop. If the voltage on the capacitor rises above 1.275V, a warning will be issued. When the voltage exceeds 1.375V, the MOSFET will completely turn off to implement protection.
    Figure 3 shows how the voltage on the timing capacitor of LT4363 in Figure 1 rises due to the VDS voltage on MOSFET Q1 in Figure 1. For the current flowing through the MOSFET Q1, there is also a similar charging diagram. These parameters can ensure that the SOA curve of the MOSFET is not exceeded, not only achiev

Conclusion
    The overvoltage protection module may seem rather simple and unremarkable, but some subtle features can have a significant impact on the performance of overvoltage protection and the selection of MOSFETs.



  

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