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Three-phase full wave brushless motor is driven by sine-wave excitation PWM
Date:January 25, 2025    Views:128

     Three phase full wave brushless motor excitation mode has 120 degree excitation drive and sine wave excitation drive two kinds. Compared with the 120-degree drive, the sine wave drive of the three-phase full wave brushless motor has more advantages in control accuracy, efficiency, noise, etc., but in terms of system complexity and cost, the rectangular wave drive of the three-phase full wave brushless motor is better.
     Three phase full wave brushless motor drive: there are sensor, sine wave excitation PWM drive circuit example
     The sine wave drive is realized by the three-phase control and drive circuit of the driver composed of high side and low side switches. The following is an example of the circuit block diagram and each input and output waveform diagram of sinusoidal PWM driver with sensor. The basic work is to input the signal from the three Hall sensors to the input end of the Hall amplifier, and the signal synthesized by the waveform is converted into a PWM signal through the comparator and triangle wave, and the output MOSFET drives the coil of the motor. The equivalent voltage of A1, A2 and A3 PWM signals is a sinusoidal excitation waveform with a phase difference of 120 degrees. The 120-degree excitation is a rectangular wave excitation method with 120 degrees of conduction and 60 degrees of turn-off, but the sine wave drive is a 180-degree excitation, because it is through the sine wave to implement the excitation from zero to maximum, so the work is more stable and the noise is lower. In addition, PWM also helps to improve efficiency.

    Three phase full wave brushless motor drive: there are sensor, sine wave excitation PWM drive waveform examples
    The following uses examples of each waveform to explain in detail, first to understand the sine wave PWM conversion. 


    The H1P/H1N input channel in the preceding block diagram is used as an example. The output H1 of the Hall amplifier is transformed by the waveform synthesis circuit into the purple sine wave M1 in the figure. The triangular waves from M1 and the triangular wave oscillator are fed into the comparator and, as a result of the comparison, output a rectangular wave P1 with pulse width (comparator output). P1 is to control the gate of the output MOSFET by level switching and simultaneous on-prevention circuit, thereby driving the PWM output of the motor coil. This PWM conversion using comparators and triangular waves is a very common method and is used in many circuits, such as PWM generation of switching regulators. Next, look at each input and output waveform.
    The input H1P/H1N ~ H3P/H3N of the Hall element voltage receives the signal from the Hall element in a differential manner and outputs a sine wave with a phase difference of 120 degrees from H1 to H3 (see the waveform diagram "Hall Element Voltage Waveform"). The Hall element voltage is formed into M1 ~ M3 by a waveform synthesis circuit. At this point, each waveform is generated with a phase more than 30 degrees ahead of the original phase (see "Resultant waveform"). The concept known as "lead Angle" will be described in more detail. As mentioned earlier, M1 ~ M3 is compared to a triangular wave by a comparator and converted into a PWM signal (see "Comparator waveform P1 ~ P3"). The voltage waveform of the motor coil is a PWM signal, but the waveform diagram shows the equivalent voltage waveform. It can be seen that the equivalent voltage waveform is driven by sine wave.

    Of course, coil current is a sine wave. The phase Angle is advanced by the waveform synthesis circuit, so that the phase Angle of the coil current waveform is always 30 degrees ahead of the Hall element voltage (H1 ~ H3). This series of controls is called "lead Angle control". When the 120 degree excitation, there is a spike noise caused by the coil current ON/OFF in the coil voltage waveform, but when the sine wave excitation is driven, because it is 180 degree excitation, there is no ON/OFF, so there is no spike noise. The next article plans to introduce the related content of lead Angle control.


Key takeaways:
    · The sine wave excitation PWM drive of the three-phase full wave brushless motor is a sine wave drive with a phase difference of 120 degrees.
    · The sine wave excited PWM drive of the three-phase full wave brushless motor has an advantage in terms of noise because it does not produce spikes like the 120 degree excited drive of the three-phase full wave brushless motor.
    · The sine wave drive of the three-phase full wave brushless motor achieves high efficiency through PWM drive.





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